Ⅰ. Customer Document Receipt and Pre-Production Confirmation
The customer directly provides design files, die-cut files, finishing specifications and dimension drawings for pack of gift boxes . The factory checks patterns, texts, die-cut lines, finishing positions and color accuracy. Meanwhile, it confirms paper type, box structure, production quantity and delivery date. After inspecting and correcting document errors, dimensional deviations and potential printing risks, the production files are finally confirmed and the manufacturing schedule is arranged.
Ⅱ. Raw Material Selection and Precision Cutting
According to the grade and structure requirements, raw materials such as white cardboard, thick grey board and special art paper are selected. Based on the unfolded dimensions, professional cutting machines precisely cut materials into printing face paper and grey board base. Burrs and edge damages are trimmed to ensure uniform sizes and neat materials for follow-up procedures of production.
Ⅲ. Layout Plate Making and Printing Production
Customer confirmed files are laid out for production to save paper materials. Then four-color offset printing or spot color printing is carried out. Registration accuracy, ink tone and color reproduction are adjusted constantly to faithfully restore patterns, logos and background colors of the original design. After printing, sheets are stacked neatly for natural drying to avoid ink smudging, adhesion and color fading.
Ⅳ. Post-Printing Special Finishing
After full drying, the surface paper undergoes customized finishing as required: matte/gloss lamination, partial UV coating, gold and silver stamping, embossing/debossing, reverse matte finishing and more. Equipment performs precise positioning processing with no offset and clear edges. These processes upgrade the texture and grade while improving the paper's wear resistance, water resistance and scratch resistance.
Ⅴ. Laminating, Die-Cutting and Crease Forming
Grey board is first cut into structural parts including lid, body and base. Eco-friendly adhesive is used to evenly laminate printed and finished face paper onto grey board with neat edge folding. The surface is free of bubbles and wrinkles with tidy corners. After full drying, materials are sent to die-cutting machines for customized contour cutting and creasing. Excess scraps are removed to ensure smooth cuts and even creases, making it easy to fold and assemble into standard shape for pack of gift boxes.
Ⅵ. Box Gluing and Final Shaping
Each part is folded along crease lines, then glued by automatic folder gluer or manual spot gluing according to the overall structure. Glue dosage and bonding positions are well controlled to avoid overflow or insufficient adhesion. Finished boxes are placed still for stabilization, keeping right-angle corners, rigid structure, smooth opening and closing without degumming or deformation.
Ⅶ. Final Quality Inspection and Packing Delivery
Every finished unit is inspected one by one for printing color deviation, finishing misalignment, laminating bubbles, corner damage, degumming and deformation. Defective products are eliminated. Qualified products are stacked neatly, wrapped with dust-proof film, packed in standard quantities, labeled and stored in warehouse waiting for shipment as qualified pack of gift boxes.